Thinking your way...
Projects
We are engaged in Design & Manufacturing of Special Purpose Machines, Jigs, Fixtures, Assembly Process Automation Lines, Conveyor and Material Handling Automation Projects, Testing Equipment, Customized PCB's, Digital Screw Counters and Portable Calibration Kits.
We are also providing On-Site IC Programming (Production) Services.
Some of our Successfully delivered Key Projects are..
PLC based Fuel Gauge Inspection Station
Features:
1. Multiple Fuel Gauges can be Inspected Simultaneously.
2. Programmable Digital Resistance Output from 0.1 to 1000 Ohms.
3. PLC Based with capable of storing 99 Models in HMI.
PLC based Curing Stand
Features:
1. PLC Based machine with FIFO Poka-Yoke Mechanism using Bin detection sensor and timer concepts.
2. Aluminium Profile Structure with Compact design.
Leak Testing Machine
Features:
1. PLC Based machine for testing Air Leak in Engine Crank Case using Pressure Drop Method.
2. Aluminium Profile Rigid Structure with Compact design.
3.Used Ball Transfer Units to reduce operator fatigue (handling components weighing 23 Kg)
Solenoid Coil Testing Machine
Features:
1. PLC Based machine for testing Solenoid Coils used in Light Motor Vehicles.
2. Mechanical Poka-Yoke to avoid testing coils at interchanged positions.
3. Automated detection of wrong wiring harness assembly and digital display of tested values.
4. Pneumatic Based Auto - Marking system for “Test Pass” Components.
Consumables Consumption Detection System
Features:
1. Lab-View Based System with Barcode Scanning, Electronic Weighing System for detection of usage of appropriate usage of consumables for appropriate process.
2. The datas will be stored against the Job-Order, Model Number which can be saved, printed and retrieved later for traceability.
Vision Camera Based Inspection System
Features:
1. Vision Camera Based Inspection System with Lab-View Based Equipment for Inspection of Instrument Cluster Check Points.
2. Barcode Scanner and Label Printing System for traceability.
Pre - Heating Machine
Features:
1. Automation of Pre – Heating Process in Wet Grinder Drum Manufacturing Unit.
2. Safety Poka – Yoke Provision to start the process when the motor is in Home Condition.
Cotton Bag Baling Machine
Features:
1. Automation of Cotton Bag Baling Operation before packing cotton bags in carton box.
2. 2.5 Ton Hydraulic Cylinder with power pack system.
3. Poka – Yoke System provision to ensure safety operation.
Hydro - Pneumatic Press
Features:
1. Hydro-Pneumatic Press suitable for Crimping and Notching process (2.5 Ton)
2. Load Cell with Digital Indicator for precise load measurement.
3. Digital Pressure Gauge and Light Curtain Feedback for Safety Operations.
4. Component Presence Sensors, Rejection System for Poka-Yoke.
Endurance & Leak Testing Equipment
Features:
1. PLC based equipment for Valve Industry to check Leak and Endurance with Hot-Air, Water and Air Media in same equipment.
2. Web-App based data monitoring and acquisition of each parameters and cycle through out the endurance test (10,000 cycles)
Industrial Hot Air Oven
Features:
1. Maximum Temperature 180 Deg Celcius
2. Pneumatic Door Lock Poka-Yoke Control
vAuto temperature cut-off and control mechanism
3.Chamber Size 1600 x 1300 x 2000 mm
4.15 Nos 2KW Heaters to reach temperature quickly.
Kitting Trolley
Features:
1. Weight withstanding capacity of 500 Kg Max
2. Structure built using ABS Coated Pipe and Metal Joints.
3. Less in weight.
PCB Test Jigs
VMC Fixtures
Customized PCB's
Features:
1. Digital Resistance Output with range 0.1 to 999 Ohms.
Test Jigs & Portable Service Kits
Industrial Standard Panel Boxes
Features:
1. Available in all Standard Sizes and Customized designs.
2. IP55 International Standard Ingress Protection.
3. Available in MS (Powder Coated) and SS304 Materials.
4. Door and Body fabricated using 1.6 mm thick.
5. Inner Mounting Plate fabricated using 2 mm thick.
6. Rexnord Make Fans and Powermat Make Air Vents are Used.
7. PU Foam Gaskets are used for Ingress Protection.
8. Customized Locking and Handle Arrangements are available.
Sai Automation
